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Return of Investments
Cleaning the spray bars and brush rollers regularly
will shorten the washing cycle by 20%.
Assuming and annual consumption of 300 gallons per
unit, of washing agent, you will
save 60 gallons per year.
Regular cleaning extends the life of the brush rollers
and reduces the expense of exchange.
over the normal depreciation of seven years, you can save the equivalent
of one complete
set of brush rollers per printing unit for savings of $1,000.
In fact, the ULTRASTAR is nearly fully automatic,
no need of additional employees.
The cleaning chemistry can be used for several cleaning
processes and, with a little
preparation can be used again, decreasing consumption.
Not cleaning the modular blanket washers on a regular
basis increases the need for
maintenance and repair. It necessitates the replacement of spray
bars and other wearing
parts at a replacement cost of $2,700. - $3,000.per unit
The modular blanket washer wash-up device
is an expensive investment, such an investment is only efficient
when you can use it to 100% for the whole washing cycle.
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Spray bars cannot be cleaned without ULTRASTAR.
The result is:
Poorly cleaned Blankets and impression cylinder.
The cost of downtime to clean them manually.
Partially cleaned blankets can cause sheet tear
at the restart, rendering them defective, which, in turn, increases
the volume of misprints during production.
Some registrations show that a fully functional
washing device will raise productivity by 4%. With each 100 million
printings, productions could increase to 104 million Printings.
Registrations for the first two years show that
a printing company,will recoup their investment cost in ULTRASTAR
in less than 18 months.
Within the next few months, the ULTRASTAR will be
capable of de-glazing the ink Rollers. You will be able to extend
the life of the rollers and save $2,000 /unit per year.
ULTRASTAR is very cost effective, no printing company
can afford to be without one.
Thank You,
GMJ ULTRASTAR Inc.
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